Digital
Manufacturing
and Assembly

From product introduction to long-term production, digital manufacturing is a crucial part of product life cycle management (PLM).

Together with computer-aided design (CAD), computer-aided manufacturing (CAM), computer-aided engineering (CAE), and product data management (PDM), digital manufacturing can optimize entire product life cycles for suitability, reliability and profitability. This alignment allows manufacturing companies to achieve their time-to-market and volume goals, as well as realize cost savings by reducing expensive downstream changes. We offer manufacturers the complete range of manufacturing processes in a virtual environment, including tooling, assembly lines, work centers, facility layout, ergonomics, and resources.

Our Expertise

Tool and Fixture Design (TFD)

• Jigs and fixtures
• Die engineering
• Composite tooling

Virtual Process Planning

• Lean implementation
• Time and motion analysis
• Operation sequencing
• VA analysis & capacity planning

Factory Layout Analysis

• Layout configuration validation
• Space analysis & facility optimization
• Visual mockup & layout verification

Process Validation

• Assembly process planning, verification & detailing
• Collision detection
• Assembly sequence simulation

Discrete Event Simulation

• Man-machine-material allocation & optimization
• New product introduction and new component introduction assessment
• Shift schedule optimization

Ergonomic Analysis & Simulation

• Manufacture, install, operate, maintain process analysis
• Human posture analysis – visibility, accessibility, reachability
• Lift & carry analysis, push & pull analysis

Robotic Simulation

• Work cell design, sequencing & cycle time optimization
• Weld gun, weld process validation
• EOAT, fixtures, racks, conveyors, tip dressers validation

Case Studies

Lean Production

Lean Production

BIW Spot welding Fixtures Design

BIW Spot welding Fixtures Design

Upcoming

Upcoming

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Services - In-Vehicle Infotainment

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