Digital
Manufacturing
and Assembly

From product introduction to long-term production, digital manufacturing is a crucial part of product life cycle management (PLM).

Together with computer-aided design (CAD), computer-aided manufacturing (CAM), computer-aided engineering (CAE), and product data management (PDM), digital manufacturing can optimize entire product life cycles for suitability, reliability and profitability. This alignment allows manufacturing companies to achieve their time-to-market and volume goals, as well as realize cost savings by reducing expensive downstream changes. We offer manufacturers the complete range of manufacturing processes in a virtual environment, including tooling, assembly lines, work centers, facility layout, ergonomics, and resources.

Our Expertise

Tool and Fixture Design (TFD)

● Jigs and fixtures
● Die engineering
● Composite tooling

Virtual Process Planning

● Lean implementation
● Time and motion analysis
● Operation sequencing
● VA analysis & capacity planning

Factory Layout Analysis

● Layout configuration validation
● Space analysis & facility optimization
● Visual mockup & layout verification

Process Validation

● Assembly process planning, verification & detailing
● Collision detection
● Assembly sequence simulation

Discrete Event Simulation

● Man-machine-material allocation & optimization
● New product introduction and new component introduction assessment
● Shift schedule optimization

Ergonomic Analysis & Simulation

● Manufacture, install, operate, maintain process analysis
● Human posture analysis – visibility, accessibility, reachability
● Lift & carry analysis, push & pull analysis

Robotic Simulation

● Work cell design, sequencing & cycle time optimization
● Weld gun, weld process validation
● EOAT, fixtures, racks, conveyors, tip dressers validation

Case Studies

Lean Production

Lean Production

BIW Spot welding Fixtures Design

BIW Spot welding Fixtures Design

Upcoming

Upcoming

View More

Have A project to
discuss?

Tell us about it

I give consent to the processing of my personal data given in the contact form above under the terms and conditions of Intellias Privacy Policy.

I want to receive commercial communications and marketing information from Intellias by electronic means of communication (including telephone and e-mail).